Monday, 6 May 2013

Sandgate development proposal - world's largest ammonium nitrate stockpile?

In this column in December last year I reported the concerns of local explosives expert Tony Richards about the potential catastrophic danger posed by large stockpiles of ammonium nitrate (AN) in the Newcastle area.
"No matter what people say about how safe it is, I can tell you - as someone with my experience - that it frightens the daylights out of me to have that sort of tonnage sitting on the front door of Newcastle," Mr Richards said.
These words resonated, tragically and dramatically, as news came in of the fertilizer factory explosion that recently devastated the small town of West, in Texas.
According to reports, that blast killed at least 14 people and injured 200, and destroyed 50 homes over an area of at least four blocks. Reports say that the explosion registered as a small earthquake and that the impact was felt many miles away.
The precise cause of the disaster is still being investigated, but media reports indicate that it was almost certainly started by a fire and subsequent explosion involving ammonium nitrate.
The West fertilizer plant apparently stored 270 tonnes of AN, and questions have been raised about its compliance with US regulatory requirements.
Newcastle's stockpiles of AN (used as both a fertilizer and explosive) are significantly larger than this. Orica's Kooragang Island plant stockpiles up to 10,000 tonnes. Incitec has applied to store up to 12,500 tonnes at their Kooragang Island facility.
As I reported in my February column, Crawford Freightlines are asking the state government to approve storage of up to 13,500 tonnes at their Sandgate facility.
The public exhibition of the Sandgate proposal attracted 24 submissions, and is currently in the last stage of consideration by the Department of Planning and Industry.
As the company's response to the submissions observes, "most of the concerns raised on public safety and human health risk focused on the risk of explosion / detonation."
In fact, many of these submissions (including mine) referred to the potential catastrophic impact of accidental detonation of such a large quantity of AN, many times greater than that mentioned in association with the recent Texas disaster.
My submission speculated that - if approved - the Sandgate stockpile might well be the largest stockpile of ammonium nitrate in the world. The company's response has not disputed that speculation.
The company's response to community concerns reiterates that detonation risk was considered in the company's hazard analysis, which complies with current state government guidelines.
The hazard analysis is highly technical, but the explosion scenarios it considers are based on potential incidents involving up to 2,500 tonnes of AN (less than 20% of the 13,500 tonnes that the approval seeks), and don't appear to take into account a potential catastrophic blast that could affect residential suburbs kilometers from the facility.
As Tony Richards says, he's far from convinced that regulation of AN in NSW is world's best practice, especially given that a worst case scenario involving that amount of AN could be similar to an atomic blast, causing hundreds of deaths and thousands of injuries. If evacuation were possible in such a case, it would have to be beyond the Charlestown ridge.
The company rejects calls for an alternative location for the facility, primarily on financial and logistical grounds.
However, The Greens NSW parliamentarian Cate Faehrmann has now called for the relocation of all large stockpiles of ammonium nitrate away from residential areas.
Newcastle Greens Councillor Therese Doyle has requested that Newcastle Council be briefed by Mr Richards and other independent experts on the danger of large ammonium nitrate stockpiles in the council area.
The submissions and other documents related to the Sandgate development proposal are on the DPI website at: http://majorprojects.planning.nsw.gov.au/index.pl?action=view_job&job_id=5119